ISA | Troubleshooting ISA | General Information

CCST Performance Domains with Tasks — Domain III

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The job analysis panel determined the knowledge and skills required to perform each task competently. These knowledge and skill statements are shown below.


Domain III: Troubleshooting

Task 1: Examine all pertinent documentation in order to identify the proper operation of the control system and devices and to provide a baseline against which to evaluate the problem.
  • Knowledge of:
    • P&ID drawings
    • Loop sheets
    • Process control system
    • Front end elements
    • Final elements
    • Systems
    • Site procedures
    • Operating manuals and procedures
  • Skill in:
    • Interpreting a loop drawing to identify the devices in a particular loop
    • Interpreting complex technical documents
    • Understanding process control
    • Interpreting P&IDs

Task 2: Identify any discrepancies between observed and proper operation of the control system in order to determine whether a problem exists.
  • Knowledge of:
    • Process control
    • Loop and data sheets
    • P&ID drawings
    • Operating manuals and procedures
    • Problem-solving techniques
  • Skill in:
    • Identifying abnormal variations in data or readings from charts, or indicators
    • Identifying malfunctions in equipment and possible causes for these malfunctions
    • Reading technical documents

Task 3: Determine which device or devices of the control system could be causing the observed discrepancies in order to formulate a plan of corrective action.
  • Knowledge of:
    • Process control
    • P&ID drawings
    • Electrical fundamentals
    • Mechanical fundamentals
    • Basic flow, temperature, pressure, and level fundamentals
    • Problem-solving techniques
  • Skill in:
    • Developing alternative solutions to a problem
    • Identifying abnormal operating conditions
    • Communication
    • Interpreting P&IDs
    • Interpreting technical documents

Task 4: Isolate each suspected device from the control system by following established site procedures in order to perform troubleshooting in a safe manner.
  • Knowledge of:
    • Process control (how systems are connected and the required components for each system)
    • Safety practices
    • Systems (e.g., electronics, pneumatics, mechanical, electrical)
    • Documentation, drawings, & ISA symbol identification
  • Skill in:
    • Interpreting drawings
    • Interpreting complex technical documents
    • Following site safety procedures
    • Identification of safety hazards

Task 5: Exercise each device across calibrated range in order to determine proper operation.
  • Knowledge of:
    • Process control
    • Site procedures
    • Use of test equipment
    • Electrical and mechanical systems
  • Skill in:
    • Manipulating inputs to a device
    • Interpreting output readings
    • Using test equipment

Task 6: Perform corrective action, if necessary, according to site procedures in order to resolve the problem.
  • Knowledge of:
  • Process control
  • Site procedures
  • Safety procedures
  • Systems (e.g., electronics, pneumatics, mechanical, electrical)
  • Mathematics
  • Skill in:
    • Using test equipment
    • Implementing detailed action plans
    • Using hand tools
    • Verifying problem has been corrected
    • Interpreting data and making comparisons
    • Checking for variance/error percentage

Task 7: Complete all documentation as required in order to update all records.
  • Knowledge of:
    • Site documentation procedures
  • Skill in:
    • Completing required documentation