Domain III: Troubleshooting
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| Task 1: Examine all pertinent documentation in order to identify the proper operation of the control system and devices and to provide a baseline against which to evaluate the problem. |
- Knowledge of:
- P&ID drawings
- Loop sheets
- Process control system
- Front end elements
- Final elements
- Systems
- Site procedures
- Operating manuals and procedures
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- Skill in:
- Interpreting a loop drawing to identify the devices in a particular loop
- Interpreting complex technical documents
- Understanding process control
- Interpreting P&IDs
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| Task 2: Identify any discrepancies between observed and proper operation of the control system in order to determine whether a problem exists. |
- Knowledge of:
- Process control
- Loop and data sheets
- P&ID drawings
- Operating manuals and procedures
- Problem-solving techniques
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- Skill in:
- Identifying abnormal variations in data or readings from charts, or indicators
- Identifying malfunctions in equipment and possible causes for these malfunctions
- Reading technical documents
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| Task 3: Determine which device or devices of the control system could be causing the observed discrepancies in order to formulate a plan of corrective action. |
- Knowledge of:
- Process control
- P&ID drawings
- Electrical fundamentals
- Mechanical fundamentals
- Basic flow, temperature, pressure, and level fundamentals
- Problem-solving techniques
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- Skill in:
- Developing alternative solutions to a problem
- Identifying abnormal operating conditions
- Communication
- Interpreting P&IDs
- Interpreting technical documents
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| Task 4: Isolate each suspected device from the control system by following established site procedures in order to perform troubleshooting in a safe manner. |
- Knowledge of:
- Process control (how systems are connected and the required components for each system)
- Safety practices
- Systems (e.g., electronics, pneumatics, mechanical, electrical)
- Documentation, drawings, & ISA symbol identification
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- Skill in:
- Interpreting drawings
- Interpreting complex technical documents
- Following site safety procedures
- Identification of safety hazards
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| Task 5: Exercise each device across calibrated range in order to determine proper operation. |
- Knowledge of:
- Process control
- Site procedures
- Use of test equipment
- Electrical and mechanical systems
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- Skill in:
- Manipulating inputs to a device
- Interpreting output readings
- Using test equipment
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| Task 6: Perform corrective action, if necessary, according to site procedures in order to resolve the problem. |
- Knowledge of:
- Process control
- Site procedures
- Safety procedures
- Systems (e.g., electronics, pneumatics, mechanical, electrical)
- Mathematics
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- Skill in:
- Using test equipment
- Implementing detailed action plans
- Using hand tools
- Verifying problem has been corrected
- Interpreting data and making comparisons
- Checking for variance/error percentage
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| Task 7: Complete all documentation as required in order to update all records. |
- Knowledge of:
- Site documentation procedures
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- Skill in:
- Completing required documentation
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