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01 June 2003

Hazardous location categories: zones vs. divisions

Wiring practices in hazardous locations are still subject to debate—whether the U.S. should change its method of classifying locations by divisions and adopt the European method of zone classification. It's also affecting businesses throughout the industry. Some fear the zone method would replace existing jobs because of the lack of conduit installations in zone-classified equipment. Others say it's economically smart to switch; the installation materials are less expensive. Here's an easy way to see the differences between the zones and divisions, as portrayed by UL's Hazardous Locations Services.

Class I

Flammable gases, vapors, or liquids

Class I area classification
Division 1:
Where ignitable concentrations of flammable gases, vapors, or liquids can exist all the time or some of the time under normal operating conditions.

Zone 0: Where ignitable concentrations of flammable gases, vapors, or liquids are present continuously or for long periods of time under normal operating conditions.

Zone 1: Where ignitable concentrations of flammable gases, vapors, or liquids are likely to exist under normal operating conditions.

Division 2:
Where ignitable concentrations of flammable gases, vapors, or liquids are not likely to exist under normal operating conditions.
Zone 2: Where ignitable concentrations of flammable gases, vapors, or liquids are not likely to exist under normal operating conditions.
Class 1 groups

Division 1 and 2

A (acetylene)
B (hydrogen)
C (ethylene)
D (propane)

Zone 0, 1, and 2

IIC (acetylene and hydrogen)
IIB (ethylene)
IIA (propane)

Class I temperature codes

Division 1 and 2 Zone 0, 1, and 2
T1 (≤ 450°C) T1 (≤ 450°C)
T2 (≤ 300°C)
T2A, T2B, T2C, T2D (≤ 280°C, ≤260°C, ≤ 230°C, ≤ 215°C)
T2 (≤ 300°C)
T3 (≤ 200°C)
T3A, T3B, T3C (≤ 180°C,≤165°C, ≤ 160°C)
T3 (≤ 200°C)
T4 (≤ 135°C)
T4A (≤ 120°C)
T4 (≤ 135°C)
T5 (≤ 100°C) T5 (≤ 100°C)
T6 (≤ 85°C) T6 (≤ 85°C)

Class II

Combustible dusts

Class II area classification

Division 1: Where ignitable concentrations of combustible dusts can exist all the time or some of the time under normal operating conditions.

Division 2: Where ignitable concentrations of combustible dusts are not likely to exist under normal operating conditions.

Class II groups

Division 1 and 2
E (metals—division 1 only)
F (coal)
G (grain)

Class II temperature codes

Division 1 and 2

T1 (≤ 450°C)

T2 (≤ 300°C)

T2A, T2B, T2C, T2D (≤ 280°C, ≤ 260°C, ≤ 230°C, ≤ 215°C)

T3 (≤ 200°C)

T3A, T3B, T3C (≤ 180°C, ≤ 165°C, ≤ 160°C)

T4 (≤ 135°C)

T4A (≤ 120°C)

T5 (≤ 100°C)

T6 (≤ 85°C)

Class III

Ignitable fibers and flyings

Class III area classification

Division 1: Where easily ignitable fibers or materials producing combustible flyings are handled, manufactured, or used.

Division 2: Where easily ignitable fibers are stored or handled.

Class III groups

Division 1 and 2

None.

Class III temperature codes

Division 1 and 2

None.

Note: Article 503 of the National Electric Code limits the maximum temperature for Class III equipment to 165°C for equipment not subject to overloading and to 120°C for equipment that may be overloaded.

Source: UL's Hazardous Locations Services


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